Repair Hydraulic Components

Repair Hydraulic Components

Beetle Technology service extends beyond routine maintenance — it represents a commitment to ensuring the optimal performance and prolonged lifespan of your hydraulic components. The following highlights distinguish our Hydraulic Component Servicing:

Hydraulic Pump & Motor

We perform a comprehensive inspection of your hydraulic pumps and motors, identifying signs of wear, leakage, and potential issues. Reusable parts are thoroughly cleaned to ensure optimal performance and reduce the risk of premature failure. Any worn or damaged components are replaced with high-quality parts to restore the system’s integrity.

Our experienced technicians then make precise adjustments to pressure settings, connections, and other critical parameters on your hydraulic pumps and motors to enhance the overall efficiency of your hydraulic system.

Before returning your repaired and serviced pumps and motors, we also provide a detailed test report for your assurance, included with the delivery.

Cylinder

We provide comprehensive hydraulic cylinder refurbishment services, adhering to the highest standards of quality and precision. Our scope of work includes the installation of premium-grade seal kits to ensure long-term reliability and optimal sealing performance. We restore and custom-manufacture new hydraulic pistons, replace worn wiper glands, and repair as well as fabricate new barrels to exact specifications. Additionally, we supply and replace bearings for the clevis, and apply hard chrome plating to cylinder rods to enhance surface durability and resistance to wear. The refurbishment process also includes the overhaul and provision of new front caps, ensuring structural integrity and performance. Upon completion, a pressure test is conducted, and a comprehensive test report is provided to validate the functionality and quality of the serviced components.

Valve & Servo/Prop Valves

Comprehensive inspection and maintenance for standard directional valves, flow and pressure control valves, proportional valves and servo valves.

Power Pack

As a service team, properly refurbishing a hydraulic power pack involves a thorough and systematic process to restore its performance and reliability. First, we begin with a complete inspection of the unit, checking for visible wear, leaks, corrosion, or damage on components such as the motor, pump, reservoir, valves, and hoses. Next, we drain the hydraulic oil and clean the reservoir to remove sludge or contaminants. All filters and oil filters should be replaced, and the oil replenished with the correct grade and viscosity. Critical components like the hydraulic pump and motor are tested for pressure and flow efficiency, and overhauled or replaced if necessary. Seals, hoses, and fittings are examined and replaced to prevent future leaks. Electrical connections and control panels are checked for proper operation, and faulty wiring or sensors are repaired or replaced. Once reassembled, the power pack is tested under load to verify pressure settings, flow rates, and system responsiveness. Finally, a service report is generated, detailing the work done, test results, and recommendations for future maintenance.